MACHINING AND GRINDING QUAKERCOOL?7101 AFH THE SOLUTION Quaker introduced QUA KERCOOL?7101 AFH in one hydraulic head line, requiring 600 liters of coolant. After a trial period of six months, Quaker was able to show ?on an annualized basis ?over 38% savings in oil cost. In addition, operators recognized a positive improvement in machine cleanliness, and noted that there was no compromise in tool or sump life. CHALLENGES A leading supplier of CRDI fuel injection pumps to automotive OEMs in India was looking to: 换 Reduce coolant consumption in precision machining of steel materials 换 Improve machine cleanliness and corrosion
Consumption/Cost Savings Per Machine Oil cost (loading) per month 8% Oil cost (top up) per month 25% Total cost savings (annualized) 38% Due to the savings demonstrated in one machine, the manufacturer decided to switch to Quaker抯 coolant for several more machines in the facility. THE PRODUCT QUA KERCOOL?7101 AFH is an advanced esterbased, bacteriostatic, semi-synthetic fluid with a high mineral oil content. Developed for a multi-purpose action in machining and grinding, where surface finish is a major requirement. QUA KERCOOL?7101 AFH is well suited to traditional as well as heavy-duty machining operations on cast-iron, steel and alloy steels. THE EXPERTISE Metalworking lubricants represent a very minor part of the costs in a metalworking process, typically less than 1%. This case illustrates the importance of correct fluid selection. The impact of the fluid can be a multiple of its costs, making the price of a metalworking fluid insignificant. That is why Quaker focuses on developing fluids with the highest performance without compromise, fluids that sharpen your competitive edge. PROCESS AND EQUIPMENT Part Hydraulic Head Material Steel System SIze 600 liters (158 gals) Part Alloy Alloy Steel - 16MnCr5 Water Hardness <5 dH Concentration 7.0% Application Pressure 30 bar (420 psi) Filtration System Cartridge Filter Specific Operation Milling / Drilling |